PINNACLE BX500DD 5-AXIS MACHINING CENTER (with rotary head + rotary table)
Pinnacle BX series machines offer the latest and most precise 5-axis technology on the market. It will simplify the setup and production of complex and multi-sided parts with precision, accuracy and time savings. Optimized 5-axis concepts meet all requirements and dominate all industries worldwide. Designed by Taiwanese, the BX series features a high-rigidity structure, providing the widest working range. High-quality Meehanite cast iron, tempered for stress relief and hardness above HB190, ensures deformation-free operation for many years.
Features:
- Fast and accurate guiding movements
- High-quality surface after machining
- Shortest machining time for this type of machine
B-AXIS ROTARY MILLING HEAD
EXCEPTIONAL B-AXIS DESIGN
The B-axis transmission mechanism in the BX700DD has been upgraded from a dual worm wheel/shaft to a direct drive. In addition to smooth and powerful torque, the direct drive system features higher rotation speed, high servo response, zero backlash and exceptional dynamic accuracy for optimum surface finish of the workpiece. The external cooling system effectively minimizes structural thermal deformation and accuracy deviation, and the output torque is maintained because the temperature is constantly kept low and stable.
The rear end of the B-axis shaft is equipped with an angular position encoder to enhance the positioning accuracy of the B-axis. The use of a direct drive motor in the B and C-axis increases the overall accuracy and machining efficiency of the machine.
Pinnacle BX is the most cost-effective production investment in 5-axis simultaneous controlled machining centers. It brings positive and immediate results, improving machining accuracy and reducing cutting time.
BX700 / BX500 is a high speed, high accuracy with 5-axis simultaneous controlled HEIDENHAIN TNC640 machining center. Equipped with a built-in 15000 rpm spindle, a ±120 ° B-axis swivel head and a Ø630 mm C-axis rotary table (built-in C DD axis) to optimize the machining space and allow the finishing of complex parts in a single setup and reduce cycle time.
PNEUMATIC BALANCING SYSTEM
The Z-axis is pneumatically balanced by high response pneumatic cylinders. Additional air tank installed to increase balancing performance, ensuring fast and stable Z-axis movement, ensuring high surface quality.
SPINDLE COOLING SYSTEM
The spindle oil cooler enables the spindle to maintain a constant temperature and ensures long service life. It also ensures high machining efficiency and high accuracy.
ROLLER LINEAR GUIDE
The X/Y/Z axes feature roller guides for optimum rigidity and speed. 6 rollers on the X/Z axes minimize the damping effect.
RIGID MACHINE BASE AND SADDLE
Driving motors directly coupled to pre-tensioned and oversized ball screws to ensure cutting quality.
HOLLOW BALL SCREW WITH COOLING SYSTEM
Oil cooling through ball screws on the X, Y, Z axes minimizes thermal deformation and backlash while providing smooth movement during rapid feed.
CNC CONTROLLER SYSTEM
The BX series is a fast and precise HEIDENHAIN TNC640 5-axis machining center, simultaneously controlled. Standard with a built-in 15,000 rpm spindle.
PLANE FUNCTION
The PLANE function makes it easy to define a tilted work plane, making everything faster.
WORKPLANE TILTING
Possibility to tilt the work plane. With Cycle 19 with rotary heads or tilting tables. The operation is programmed normally in the machining plane, e.g. in the X / Y axis. The machine starts the program in the plane that has been tilted by one or more rotary axes in relation to the main plane.
DCM (DYNAMIC COLLISION MONITORING)
DCM allows collisions to be checked in test run mode before the actual machining of the part. To avoid machine downtime. Simulation allows you to maintain safety processes.
TCPM FUNCTION (TOOL CENTER POINT MANAGEMENT)
In five-axis operations, the TCPM function reliably moves the tool along the contour and ensures that the work surface is not damaged. Maintain the position of the tool tip during positioning with tilted axes.
With the TCPM function, the iTNC 530 automatically corrects the tool path for the machine geometry and tool length, as well as compensating the tool radius in three dimensions.
CHIP RINSING SYSTEM
The chip rinsing system is used to remove chips inside the housing, which prevents chip accumulation and possible damage to linear guides and ball screws.
COOLING THROUGH THE SPINDLE (OPTION)
A 20 bar high-pressure pump and an auxiliary tank provide the CTS system with the highest chip removal performance.
CHIP CONVEYOR (OPTION)
A hinged or scraper-type chip conveyor at the front of the machine (with the option of head to the left or right) removes chips from the machine.
KINEMATICE OPT. (OPTION)
Kinematice Opt. is an important component that helps to meet these high requirements: After inserting a HEIDENHAIN measuring probe, the three-dimensional measuring probe cycle measures the rotary axes of the machine fully automatically. The measurement results are the same regardless of whether the axis is a rotary table, a tilting table or a rotary head.
ROTARY MILLING HEAD B-AXIS
BALL ROD DIAGNOSTICS
Standard Equipment:
- Air blow through spindle
- Cooling system
- Full splash guard
- Automatic lubrication system
- Work light
- Operation status indicator
- Rigid tapping
- Z-axis pneumatic balancing system
- Air gun/water gun
- MPG handwheel
- Spindle oil cooler
- B-axis rotary encoder
- C-axis rotary encoder
- Hollow ball screws with cooling system
- RS-232 interface